Get the Milk
First there is the milk. Our farmer-owners have received national recognition for the premium-quality milk their cows produce. High standards of quality begin with the milk.
The use of modern milking and cooling equipment is just one way we maintain our high standards for quality and sanitation. A mixture of dairy cow breeds, starting with Holstein-Friesians and complemented by Jerseys, Brown Swiss and Guernseys, gives us that blend of butterfat and protein components that is perfect for making the best cheeses in the world.
The milk leaves the farm in a refrigerated milk truck. While still on the truck, samples of the milk are taken and tested for appearance and antibiotics, among other things. Finally, the milk is unloaded at our milk receiving facilities.
Cook the Milk
The fresh, cold milk now passes through the heat-exchanging pasteurizer. For cheddar, the milk is heat-shocked. While such treatment is conducted at near-pasteurization conditions, the milk is still at a low enough temperature to preserve its beneficial enzymes but kill certain kinds of bacteria. Some strains of bacteria control the flavor, while others contribute to the body and texture of the cheese.
The milk is then sent on to the cooking vats. Starter culture is added to produce lactic acid, critical to the cheesemaking process. To achieve consistently colored yellow cheddar, a natural coloring from the Annatto seed is added; no coloring is added to our Vintage White cheddars.
A vital step in the process of making cheese is the formation of curd. To begin this development, a material is added to coagulate the milk. We use a microbial/vegetable-based rennet for all of our cheeses, except our Vintage White cheddars, which use traditional rennet.
Cut the Curd
After about 30 minutes, the vat of milk is ready. A soft curd, made up of casein, a naturally occurring milk protein, has formed. Large stainless-steel knives are used to cut the soft curd mass into ¼-inch pieces. The temperature in the cooking vat is then raised to about 100° F to aid in firming the curd and releasing liquid from the curd particles. This liquid, called “whey,” contains milk sugar, minerals and water-soluble milk proteins.
Send to the Cheddarmaster
When the curd has reached a satisfactory texture, the curds and whey are pumped to the Cheddarmaster unit, a stainless steel piece of equipment that drains the whey from the curd and aids in the cheddaring process. The whey is removed and sent to dryers to be made into non-hygroscopic dried whey. To start the cheddaring process, the curd is matted on a six-foot-wide belt inside the Cheddarmaster.
Cheddar the Cheese
Here “cheddar” becomes a verb describing the chemical change that occurs in the casein, causing the curd particles to adhere to each other and become stringy. When the proper acidity is reached in the curd, the cheddar mat is forced through the curd mill, which chops the large slabs into small, three-inch-long bits. These loose curd chunks are then passed through a salting chamber inside of which each curd is dusted with a thin layer of crystalline salt.
Salt It
Once salted, the curd is stirred to assure an even distribution. Salt crystals dissolve on the surface of the cheese, creating a brine that is absorbed by the curd. When the absorption is complete, the curds are transferred to the pressing towers, where a vacuum draws off the excess moisture in the cheese.
Seal It
After 30 minutes in the pressing towers, 40-pound cheese blocks are cut from the base of the towers and placed in a laminated plastic bag. A high-powered vacuum is drawn over this package of cheese and the pouch is then sealed. The block is now in an airtight, moisture-proof bag.
Age It
The sealed blocks are transported to a rapid cool room and held for 24 hours at 38° F. From there, they are palletized and placed in storage for aging and curing at 40-42° F. To achieve the unique flavor characteristics of Tillamook cheddar, the cheese is aged for a minimum of 60 days.
Grade It
Before the cheese is packaged, it’s tasted. Cheese analysts take core samples from a random sampling of cheese blocks every day. They taste and smell the cheese, checking flavor and texture to determine which cheeses need to be sent back for further aging into sharp and extra-sharp varieties.
Package It
After curing and grading, the cheese blocks are taken to the packaging department where the aging bags are removed and the 40-pound blocks are cut for retail sale. Finally, the cheese passes through the packaging machine, which readies the consumer-size blocks for market.

On a recent trip, I was lucky enough to visit the Tillamook factory in northern Oregon. Never mind that I’m allergic to most dairy…but still love cheese and eat it, especially cheddar…and did I mention they serve 28 different ice cream flavors. They offer a self guided tour through some very camera unfriendly tinted windows. I got what I could to show you. They weren’t working on the “cooking milk” portion of the gig (they do that early in the am)… But I did get to see the contraptions that make all their wonderful products and see some of the workers in action. I had no idea how big those blocks of cheese they heft around were prior…but I can now tell you they’re big-uns! At the end of the tour, you get to sample curds…or was it whey (not sure)…who cares…I stayed at the cut cubes of cheddar with the little toothpicks!
Now Tillamook has been in the business of making cheese since 1909 so I figured I’d borrow their info. Heck, what do I know about cheese making? I just eat the stuff!


First there is the milk. The farmer-owners produce the highest quality of milk (with the help of their cows) and it is delivered daily to the Tilamook plant. A mixture of dairy cow breeds, starting with Holstein-Friesians and complemented by Jerseys, Brown Swiss and Guernseys, gives the blend of butterfat and protein components that is perfect for making the best cheeses in the world. The milk leaves the farm in a refrigerated milk truck. While still on the truck, samples of the milk are taken and tested for appearance and antibiotics, among other things. Finally, the milk is unloaded at the milk receiving facilities.

The fresh, cold milk now passes through the heat-exchanging pasteurizer. For cheddar, the milk is heat-shocked. While such treatment is conducted at near-pasteurization conditions, the milk is still at a low enough temperature to preserve its beneficial enzymes but kill certain kinds of bacteria. Some strains of bacteria control the flavor, while others contribute to the body and texture of the cheese.

The milk is then sent on to the cooking vats. Starter culture is added to produce lactic acid, critical to the cheesemaking process. To achieve consistently colored yellow cheddar, a natural coloring from the Annatto seed is added; no coloring is added to vintage white cheddars.

A vital step in the process of making cheese is the formation of curd. To begin this development, a material is added to coagulate the milk. They use a microbial/vegetable-based rennet for all of cheeses, except their vintage white cheddars, which use traditional rennet.
After about 30 minutes, the vat of milk is ready. A soft curd, made up of casein, a naturally occurring milk protein, has formed. Large stainless-steel knives are used to cut the soft curd mass into ¼-inch pieces. The temperature in the cooking vat is then raised to about 100° F to aid in firming the curd and releasing liquid from the curd particles. This liquid, called “whey,” contains milk sugar, minerals and water-soluble milk proteins.
When the curd has reached a satisfactory texture, the curds and whey are pumped to the Cheddarmaster unit, a stainless steel piece of equipment that drains the whey from the curd and aids in the cheddaring process. The whey is removed and sent to dryers to be made into non-hygroscopic dried whey. To start the cheddaring process, the curd is matted on a six-foot-wide belt inside the Cheddarmaster.
Here “cheddar” becomes a verb describing the chemical change that occurs in the casein, causing the curd particles to adhere to each other and become stringy. When the proper acidity is reached in the curd, the cheddar mat is forced through the curd mill, which chops the large slabs into small, three-inch-long bits. These loose curd chunks are then passed through a salting chamber inside of which each curd is dusted with a thin layer of crystalline salt.
Once salted, the curd is stirred to assure an even distribution. Salt crystals dissolve on the surface of the cheese, creating a brine that is absorbed by the curd. When the absorption is complete, the curds are transferred to the pressing towers, where a vacuum draws off the excess moisture in the cheese.

After 30 minutes in the pressing towers, 40-pound cheese blocks are cut from the base of the towers and placed in a laminated plastic bag. A high-powered vacuum is drawn over this package of cheese and the pouch is then sealed. The block is now in an airtight, moisture-proof bag.



The sealed blocks are transported to a rapid cool room and held for 24 hours at 38° F. From there, they are palletized and placed in storage for aging and curing at 40-42° F. To achieve the unique flavor characteristics of Tillamook cheddar, the cheese is aged for a minimum of 60 days.

Before the cheese is packaged, it’s tasted. Cheese analysts take core samples from a random sampling of cheese blocks every day. They taste and smell the cheese, checking flavor and texture to determine which cheeses need to be sent back for further aging into sharp and extra-sharp varieties.

After curing and grading, the cheese blocks are taken to the packaging department where the aging bags are removed and the 40-pound blocks are cut for retail sale. Finally, the cheese passes through the packaging machine, which readies the consumer-size blocks for market.


The Doctor Visit
Posted in Choices, Clowns, clutter, comment, Doctor visits, Entering New Territory, entertainment, good grief, Grand Central, Hanging out, Hiding place, Humor, Idiot, Life, neighbors, O.K. Corral, People, Personal, snort, Somewhere Over the rainbow, stomach muscles, the story unfolds, thoughts, uh oh, Uncategorized, Valor, wacky, walking on water, welome, What?, White Walls, Whoo Hoo, wisdom, wow, yellow brick road on August 28, 2008 by anuvuestudioOk, I haven’t told a story for a while…and well, today, I’ve got one. First, let me begin to tell you folks out there that still think it’s cool to have a tan, forget it. I spent my entire teen years burning…and peeling, burning and peeling, “repeat at will”… and now I’m paying for it. I now walk around with a giant black Joan Crawford hat and Chinese paper umbrellas; with SP…I don’t know…what are they up to…90? ya know…kind of vampirish.. (Not that I have any problems with vampires) Ok… that said. Preaching over.
Today was my “see the Dermatologist because you’ve had this thing on your cheek forever” visit. I actual refer to it as “My little friend” in a Scarface kind of accent. After securing a parking spot…that isn’t all that easy here in So Cal…I finally made it to room 204. When I opened the door to the office, I was greeted by a “spaciously challenged” room…maybe 9 feet wide by 10 feet long. It held a couch, a table and 4 chairs…2 facing 2 others…all shoved in with a shoehorn. There were no windows unless you call the slider door where the receptionist sits hidden with her own air… a window.
I crammed my way inside and saw a disgruntled looking 20 something guy with his equally disgruntled 20 something girlfriend sitting on the narrow couch. They were probably just mad because they now were forced to share their already limited air supply. Well, I did what any normal person would…I signed in for my 10:30 appointment, glared back and took a seat. The receptionist called me and gave me the ever-popular clipboard. It had more papers to sign than the mortgage I currently have and asked me more personal questions that my own husband has ever dared to ask.
While filling papers out, the narrow entrance door opened and in huddled an elderly lady with a large carved cane. She managed her way to the receptionist sign-in sheet and then took the second of the 4 chairs, opposite me…cane extending far into the room. Still filling out my paperwork, the door opened yet again. In came a long, lanky woman in maybe her late 50’s. She apparently was a repeat customer and had the routine down. She promptly signed and sat in the 3rd of 4 chairs, next to me. I had finished the first draft on my future life story and walked back up. It was at this time I noticed two things. One was that everyone signing in had an appointment at 10:30 and that thankfully there was a candy dish…with tootsie rolls. Well, all things considered, figuring trouble brewing, I naturally dug in, took enough to kill the pain and re-took my seat just in time to see the door open again.
In walked a very round, very tall man…with a rather large, round, pink woman behind him…and just as I thought the room couldn’t get any smaller…in came their daughter with the largest Afro I have ever seen in my life! It was at this very moment I started searching this tiny room for the hidden camera. Each person shuffled around, trying to get comfortable in a room where a family of Hobbits couldn’t get comfortable. I noticed the disgruntled guy get up and hi-tail it out into the hallway as quick as he could. He apparently thought it was “him”…or “her”…and he’d chose to save himself.. We all sat, trying not to stare at each other because there wasn’t anywhere to look…and just when I thought it couldn’t get worse…in walked a woman with a rather large incision at her throat with some very nasty looking sutures. I could feel my head spinning.
She signed, sat and stared with the rest. It was about this time my phone began to ring. It’s rather loud and I tried hard to get to it in time to turn it off. That’s when the elderly lady said “that’s a pretty song’…”who is it?”…all eyes on me. I swallowed and mumbled “Staind”. The late fiftyish woman yelled “Sting?”…. to which I had to reply “No, S-T-A-I-N-D”. “Well it’s very pretty…what’s the title?” she asked. I had to tell her “It’s been a while”…, to which I will not repeat the conversations of confusion that title lead to about my “remembering” but will tell you that Afro kid had a big smirk on her face, waiting to see how I’d get out of it. She and I were the only ones to know that the “Pretty song” was written by a recovered heroine addict confessing his life’s low moments…complete with profanity.
In my silence, the rather large, pink, round woman decided to ask each person his or her reason for being there at this momentous moment in time. I was treated to horrific scars, office treatments, surgery stories, chemo advise and just…just as they got to me…an angel with bright blue eyes and a pixie grin opened the second door and yelled “Heather”. I have never in my life catapulted across a room as if shot from a cannon…but I did then. I kissed her hand and said “THANK GOD YOU CAME FOR ME…!” I think she might have even understood.
I was then settled into a room of quite lovely, Zen like, decor. The designer, no doubt, had at one time been left in the waiting room and felt some form of moral responsibility to those who “made it through” boot camp lobby. I found it interesting that a dermatologist has the same type of bed thing you’re supposed to hop up on. The angel asked me the routine questions, “What are you allergic to”…oh so innocently. My smile confirmed she had hit the jackpot. Upon completion I sat there re-living, in my mind, the stories I had just heard in the Hobbit cave until the Doctor walked in and looked at me over her glasses. She questioned me rather bluntly about “my little friend”…”How long?”….“Um, well, a while”…quite a while”… No eye contact. To which she said “Are we talking years?… Hummmmmm…
She put her rather large glass over me with its rather bright light and pulled and prodded my cheek. She pulled her glasses upright and said “We can go about this one of 2 ways”…”I can give you a topical cream and we can try it for 3 weeks…or we can biopsy now…. which could leave a scar”. Now I knew damn well she thought I’d pick the cream being a woman. I replied, “Well, you know… I’ve always looked kinda innocent…let’s chance the scar!”… And finally, a smile. She then did her thing, finally presenting my cheek with a very un-fashionable band aid that could not be more noticeable if it were hot pink and I left with a “thank you very much” getting the hell out. I actually ran the 3 steps I needed to pass the waiting room.
I returned to work and promptly told the boys I was happy to have “Shaved off” a little weight and that I had now provided them with a target for all those rubber bands. My first comment, from a friend was…”Oh, Nice look”… I expected no less…
When I got home I promptly went to the store in search of the “cool band aids”. I had a choice of “Nascar” or “Hello Kitttie”…neither of which suits me. I was looking for a scull with crossbones but selected “Hello Kittie” because I figure I can draw fangs on her…
And, when I return to the Doc’s office, I think I’ll get some use out of my old lawn chair and sit in the hallway until they call… 😉
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